Customer Need:
Electronics OEM imported plastic housings from Vietnam.
High cost and quality issues (surface finish defects).
Our Action:
Moved production to India with high-tonnage injection molding.
Introduced in-mold coating for finish quality.
|
Result |
Before (Vietnam) |
After (India) |
Improvement |
|
Production Output |
20,000 pcs/mo |
35,000 pcs/mo |
↑ 75% |
|
Surface Defects |
6% |
2% |
↓ 66% |
|
Cost/Part |
$6.5 |
$4.8 |
↓ 26% |
|
Lead Time |
6 weeks |
3 weeks |
↓ 50% |